Product description

What is Roller sand making machine

The Roller sand making machine is a kind of machine which is extended by the spring roller crusher. The advantage of hydraulic structure is that it can control the pressure between two reliefs accurately. Long-term continuous operation can still guarantee the crushing pressure between two rollers. Therefore, the equipment of roller crusher in the grinding system can give full play to the production capacity of the grinding equipment. Generally, the output can be increased by 30%~40%, and the total energy consumption can be reduced by 20%-30%.

Why Choose Huashengming?

Superior to Hammer Crushers: No need for frequent replacement of vulnerable parts.

High-Quality Sand: Produces well-rounded sand particles with rational grading, low over-crushing rate, and high output.

Advantages Over Hammer/Impact Crushers: Roller sleeves have an average service life of over 2 years.

Patented Technology: The high chromium manganese steel wear-resistant roller skin (national patent), precise discharge adjustment system (national patent), and roll design (national patent) ensure optimal performance.

Roller Sand Making Machine?Suitable Materials

River pebbles, calcite, quartz, glass, marble, cobblestone, bentonite, iron ore, bluestone, mountain rock, limestone, weathered sand, diabase, granite, basalt, and other materials for crushing and sand-making.

 

Working Principle

The Roller Sand Making Machine uses two independently driven rollers that rotate in opposite directions, generating extrusion and shearing forces to crush materials. Feed material enters through the inlet, is crushed by the rollers, and discharged naturally. If unbreakable or oversized materials are encountered, the hydraulic cylinders or springs automatically retract the rollers to widen the gap, allowing the material to fall through safely. The discharge size is adjusted by controlling the hydraulic or spring pressure.

Model Categories

The crusher is classified into small, medium, and large models:

Small Spring Models?(2PGT series): 2PGT400×250, 2PGT400×400, 2PGT610×400. Hourly output: 2–20 tons. Ideal for small/medium sand plants.

Medium Spring Models?(2PGT series): 2PGT750×500, 2PGT800×600. Hourly output: 10–50 tons. Cost-effective for new sand plants.

Medium Hydraulic Models?(2PGY series): 2PGY750×500, 2PGY800×600, 2PGY800×800, 2PGY1000×800. Hourly output: 20–80 tons. Higher efficiency and automation.

Large Hydraulic Flagship Models?(2PGY series): 2PGY1000×1000, 2PGY1200×1200, 2PGY1500×1000, 2PGY1800×1000, 2PGY2000×1000. Hourly output: 80–400 tons. Designed for large-scale plants with one-click operation.

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Sand Production Application

In sand production lines, the double-roll crusher functions as a sand-making machine, offering advantages such as no wear parts, low maintenance costs, adjustable sand particle size, high yield rate, and excellent sand particle shape. It is widely used in the sand-making industry.

Mineral Processing Crushing Applications

In the mineral processing industry, double-roll crushers or high-pressure roller mills are employed for fine crushing operations. Positioned upstream of ball mills, they can reduce 2-3 cm ore particles to less than 1 mm, significantly enhancing the operational efficiency of mineral processing ball mills and boosting overall production productivity.    

The double roll crusher uses two independently driven rollers that rotate in opposite directions, generating extrusion and shearing forces to crush materials. Feed material enters through the inlet, is crushed by the rollers, and discharged naturally. If unbreakable or oversized materials are encountered, the hydraulic cylinders or springs automatically retract the rollers to widen the gap, allowing the material to fall through safely. The discharge size is adjusted by controlling the hydraulic or spring pressure.

Technical parameters

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