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Huashengming Heavy Industry’s hydraulic crusher machine features hydraulic double-roll crushers as its core product line. Leveraging patented wear-resistant technology, intelligent control systems, and highly adaptable designs, it delivers outstanding performance in sand and gravel aggregate processing, fine crushing in mining operations, and construction waste recycling. 1. Hydraulic Crusher Machine With Hydraulic Double-Roll Crusher At Its CoreCore Technological Advantages Wear-Resistant Long Service Life Patented Roll Shell Material: Utilizes high-chromium manganese steel + rare metal alloy (patent pending), achieving hardness ≥ HRC62, compressive strength ≤ 160MPa, and a service life of 2-3 years—tripling the lifespan of conventional equipment. Overload Protection: Integrated hydraulic spring design automatically retracts upon encountering iron blocks or hard objects to prevent damage and avoid stalling failures. Intelligent Particle Size Control Hydraulic Gap Adjustment System: One-button roller gap adjustment (1–20mm) for precise output particle size control (e.g., 1–3mm fine sand). Over-crushing rate <10%, with high proportion of well-formed cubic particles. Remote Monitoring: Select models support PLC + APP smart control for real-time operational parameter monitoring and automatic fault alerts. High Efficiency, Energy Saving, and Environmental Protection Power consumption per ton of material: only 1–2 kWh. Dual-motor synchronous drive achieves 20%–45% energy savings compared to traditional equipment. Dust and Noise…
Huashengming Heavy Industry’s eco crusher Series centers on energy conservation, resource recycling, and intelligent control as core design principles, delivering efficient crushing solutions for complex materials like construction waste, mining tailings, and industrial solid waste. 1. Core Technology: Environmental Design Highlights Clog-Free Structure Screenless Design: The two-stage crusher employs a tandem dual-rotor configuration with a screenless structure, completely eliminating clogging issues with high-moisture, sticky materials (e.g., construction waste with moisture content ≤35%, coal gangue), ensuring continuous production. Flexible Toothed Roller Crushing: The dual-toothed roller machine gently compresses materials using wolf-tooth/square-wave tooth profiles, minimizing over-crushing and preserving the integrity of recycled aggregate gradation. This is particularly suitable for brittle materials like asphalt millings and red bricks. Intelligent Hydraulic Control The double-roll crusher features a hydraulic system for one-touch adjustment of the roll gap (1-20mm), enabling precise control of output particle size (e.g., 1-3mm fine sand). The over-crushing rate is <10%, reducing subsequent grinding energy consumption by 30%-50%. Select models support remote monitoring and automatic lubrication, minimizing manual intervention. Wear-Resistant Long-Life Components Roll shells/hammer heads utilize high-chromium manganese steel + rare metal alloy (patented material) with compressive strength ≤160MPa, achieving 2-3 year service life and reducing maintenance frequency by over 30%. 2….
Stone crusher machine find extensive applications across various industries. As a professional equipment manufacturer, Huashengming’s products demonstrate significant advantages in multiple sectors due to their wear resistance, energy efficiency, and strong adaptability. 1. Sand and Gravel Aggregates for Building Materials Production Manufactured Sand and Concrete Aggregates Application Scenarios: Crushing and sand-making of hard rocks such as river pebbles, granite, and basalt (0-5mm), used in high-rise buildings, highways, and high-speed rail track bed construction. Equipment Solution: Double-roll crusher (e.g., 2PGY series): Hydraulically adjustable roll gap (1-20mm) produces well-rounded particles with optimal gradation and less than 10% over-crushing, directly yielding high-quality manufactured sand. Case Study: A Sichuan sand plant processing 200 tons per hour employs a double-roll sand production line. The finished product meets high-standard aggregate requirements for concrete mixing stations. Eco-Friendly Recycled Building Materials Construction Waste Processing: The double-stage crusher’s screenless design efficiently crushes concrete blocks and bricks into recycled aggregate (10-30mm) for roadbed filling or eco-brick manufacturing. Advantages: No clogging with wet materials (moisture content ≤35%), automatic rebar separation, and 90% resource utilization. 2. Mining & Metallurgical Beneficiation Fine Crushing of Ore & “More Crushing, Less Grinding” Energy-Saving Upgrades Application: Fine crushing of medium-hard ores (compressive strength ≤160MPa) like iron…
Huashengming Company’s primary crusher and secondary crusher The primary crusher, centered around the jaw crusher, specializes in coarse crushing of large hard rock blocks. The secondary crusher, featuring the dual-stage crusher (the wet material specialist) and the double-roll crusher (the particle size master), achieves medium and fine crushing with precise sand production: 1. Primary Crusher (Coarse Crushing Equipment) The primary crusher is primarily used to process large raw material chunks (feed size ≤1500mm), performing initial crushing to prepare for subsequent processing. Core Models and Technical Features Jaw Crusher (Main Model): Working Principle: Crushes materials through the reciprocating squeezing motion of the moving jaw and fixed jaw. Features a simple structure and low maintenance costs. Model and Parameters: Model Processing Capacity (t/h) Maximum Feed Size (mm) Discharge Size (mm) Applications PE-150×250 1.2–3.5 125 10–40 Laboratory or micro quarry PE-400×600 16–60 340 40–100 Medium-Sized Sand and Gravel Aggregate Production Line PE-1200×1500 150–300 1020 150–300 Coarse Crushing of Hard Rock in Large Open-Pit Mines Advantages: High-manganese steel jaw plate lifespan >2 years, supports mobile integration, compressive strength ≤320MPa. Heavy Hammer Crusher: Single-stage crushing of large blocks (feed size ≤1200mm), output ≤60mm, streamlined process (e.g., DLPC1012 model with hourly output 100–130 tons). Applications Primary…
Huashengming Lump Crusher centers on three core series—twin-tooth roller, counter-roller, and box-type heavy hammer—delivering efficient crushing solutions for lump materials (such as ore, coal, construction waste) with varying hardness, moisture content, and particle size requirements. Below is a detailed analysis of its core technologies, product series, and application scenarios: 1. Core Product Series and Technical Features Twin-Tooth Roller Crusher Working Principle: Applies squeezing + shearing forces to materials via two counter-rotating toothed rollers, achieving flexible crushing that reduces over-crushing and increases block retention rate by over 30%. Particle Size Control: Adjustable roller gap (1-50mm) enables precise output size control (e.g., coal crushing to 20-40mm), meeting diverse industry requirements. Wear-Resistant Design: Roll teeth feature a high-chromium alloy + rare metal composite material (triple-layer composite structure), delivering over twice the service life of conventional equipment (handling capacity exceeding 30,000 tons). Applications: High-moisture, sticky materials like coal, coke, limestone, and clay-bearing gold ore (moisture content ≤15%). Double Roll Crusher Hydraulic/Spring Adjustment: Supports stepless roll gap adjustment (±0.1mm precision), output particle size range 1-40mm, over-crushing rate below 10%. Power Adaptability: Supports electric, diesel dual power, or PTO drive (connects to tractors), suitable for off-grid mining areas. Model Coverage: Small Unit (250×400): 2-10 tons/hour Large…
Huashengming cement crusher machine, with its double-roll crusher as the core product, is specifically designed for crushing hard materials such as cement clinker and construction waste, offering high efficiency, wear resistance, and environmental benefits. 1. Core Product Series Double Roll Crusher Working Principle: Dual-roll compression crushing with precise output particle size control (2-50mm) via adjustable roll gap (1-20mm). Wear-Resistant Technology: Roll shells utilize high-chromium manganese steel + rare metal composite material (patented technology), delivering over 2 years of service life and processing capacities exceeding 30,000 tons. Two-Stage Crusher (Specialized for High-Moisture, Sticky Materials) Features: Dual-rotor design without screen bottom, achieving two-stage crushing in one pass. Completely resolves material blockage issues caused by mud and moisture in cement waste. Capacity: 800×600 model processes 35-55 t/h with ≤3mm output size, ideal for construction waste recycling. 2. Performance Advantages Wear Resistance & Extended Lifespan Roll shells/hammer heads feature a triple-layer composite structure (outer layer: high-chromium alloy; middle layer: high-manganese steel), boosting impact resistance by 50% and reducing annual replacement frequency by 60%. Energy Efficiency & Environmental Protection Unit energy consumption reduced by 15%-20% compared to traditional hammer crushers. Dust emissions decreased by 60%. Noise level ≤75 dB (traditional equipment: 90 dB). Intelligent…
Huashengming small stone crusher machine features a dual-roller core design, offering high cost-effectiveness, patented wear-resistant technology (roller skin lifespan exceeding 2 years), and wet material adaptability (direct crushing of materials with up to 15% moisture content). 1. Core Technology Advantages Wear-Resistant Long-Life Patented Roller Shell Technology: High-chromium manganese steel + rare metal composite material (patent pending), lifespan exceeding 2 years (compared to 6-12 months for standard equipment), processing capacity over 30,000 tons. Three-layer composite structure: Outer layer of high-chromium alloy (HRC 60+) for impact resistance, middle layer of high-manganese steel for crack prevention, reducing wear by 67%. High Efficiency & Energy Savings 15%-20% lower energy consumption per unit compared to traditional hammer crushers. Enclosed design reduces dust emissions by 60%, with noise levels ≤75 dB. Hydraulic/spring dual-mode overload protection automatically widens the roll gap upon encountering rebar, preventing equipment damage. Flexible Adaptability Supports electric/diesel dual power sources; PTO drive compatible with skid steer loaders or off-grid mining sites. Modular design requires only bearing temperature checks and lubrication system maintenance. 2. Application Scenarios Construction Waste Recycling Recommended Model: 400×400 Double Roll Crusher Advantages: Produces 1-3mm recycled aggregate, boosting recycling rate by 40%. Gold/Coal Wet Material Crushing Recommended Model: 2PGY800×600 Double-Tooth Roller…
Huashengming Cement Crusher features double-roll crushers and double-stage crushers as its core products. Optimized for the characteristics of materials like cement clinker and construction waste, these crushers deliver high-efficiency crushing, exceptional wear resistance, durability, and eco-friendly energy efficiency. 1. Core Product Series Double-Roll Crusher (Flagship Model) Working Principle: Dual-roll compression crushing with precise output particle size control (2-50mm) via adjustable roll gap (1-20mm). Wear-Resistant Technology: Roll shells utilize high-chromium manganese steel + rare metal composite material (patented technology), delivering over 2 years of service life and handling capacities exceeding 30,000 tons. Models & Capacity: Two-Stage Crusher (Specialized for High-Moisture, Sticky Materials) Features: Dual-rotor design without screen base, two-stage crushing in one pass, completely solves material jamming issues caused by mud and moisture in cement waste. Capacity: 800×600 model processes 35-55 t/h, output size ≤3mm, ideal for construction waste recycling. 2. Performance Advantages Wear-Resistant & Long-Life Roll shells/hammer heads feature a triple-layer composite structure (high-chromium alloy outer layer + high-manganese steel middle layer), boosting impact resistance by 50% and reducing annual replacement frequency by 60%. Energy-Efficient & Eco-Friendly Unit energy consumption is 15%-20% lower than traditional hammer crushers, dust emissions are reduced by 60%, and noise levels ≤75 dB (traditional equipment:…
Huashengming primary crushers primarily feature gyratory and jaw types. 1. Primary Crushers Product Types and Core Features Gyratory Crusher Purpose: Primary crusher, processing blasted ore to less than 250 mm. Applications: Various hard and abrasive ores and rocks (e.g., granite, basalt), particularly suited for large-scale mines and aggregate processing plants. Advantages: High throughput capacity (up to 4500 t/h for large units), exceptional stability in continuous operation. Jaw Crusher Purpose: Primary crushing, processing blasted materials ≤350mm. Applications: Coarse crushing in metal/non-metal mines, suitable for high-hardness ores (e.g., iron ore, quartzite). Advantages: Simple structure, easy maintenance, low moisture requirements (processes materials up to 35% moisture content). 2. Primary Crushers Technical Parameters and Models Gyratory Crusher (Typical Parameters) Power: 400kW Voltage: 10,000V Feed Size: ≤1500mm Discharge Size: ≤300mm Processing Capacity: 4500 t/h Applicable Material Strength: ≤160 MPa Jaw Crusher (Reference Models) Feed Size: ≤350mm (primary crushing) Discharge Size: 30-100mm (adjustable) Processing Capacity: 40-4500 t/h (depending on model) Wear-Resistant Components: High-manganese steel jaw plates with service life of approximately 10,000 tons of ore processing. 3. Primary Crushers Core Advantages High Capacity & Durability Gyratory crushers support single-unit capacities up to 4500 t/h, reducing production line equipment requirements. Jaw crushers feature reinforced jaw plates with…
Huashengming Portable rock crusher for gold mining Through high-mobility design, wear-resistant components, and crushing processes tailored to gold mining characteristics, it significantly enhances mining efficiency and resource utilization. 1. Core Advantages and Features High Mobility and Site Adaptability Flexible Deployment: Modular design (e.g., Model 80 mobile crushing plant) enables direct deployment to mining sites without fixed infrastructure, ideal for remote or complex terrain gold deposits. Rapid Relocation: Tracked or wheeled chassis enable swift movement to adapt to shifting mining locations (e.g., mobile operations in alluvial placer deposits). High-Efficiency Crushing Capacity and Durability High Reduction Ratio Design: Huashengming equipment (e.g., Giant Rock Crusher series) optimizes hammer head structure and chamber geometry, reducing ore particle size from 125mm to 10-40mm in a single pass, eliminating secondary crushing stages. Wear-Resistant Components: Features “Big Gold Tooth” composite hammers (chromium-molybdenum alloy) with a lifespan of 30,000-40,000 tons of ore processing, lowering replacement frequency and maintenance costs. Wet Material Processing Capability: Special anti-clogging structure enables direct crushing of high-silt gold ore, eliminating pre-treatment downtime. Economy and Environmental Friendliness Low Transportation Costs: On-site crushing eliminates ore transfer, saving over 30% in logistics expenses (especially for dispersed ore bodies). Energy-Efficient Design: Dual diesel/electric power configuration (e.g., 5.5kW motor…
If you need a high-performance crusher for your crushing operations, an advanced double roller crusher design can significantly enhance efficiency. Huashengming Heavy Industry (HSM) specializes in designing and producing high-quality double roller crushers that deliver reliable performance across various industries. Our solutions cater to material processing needs in mining, metallurgy, and construction. Understanding the Double Roller Crusher Design Double roller crushers operate effectively for primary and secondary crushing of materials like coal, limestone, and clay. The design involves two cylindrical rollers rotating in opposite directions. As materials enter the crusher, the rollers draw them in and crush them. Thanks to its simplicity and efficiency, this design has become a go-to solution for many industries. Key Features of Huashengming’s Double Roller Crusher Design Optimized Crushing Mechanism: Our double roller crusher features a precision crushing mechanism that distributes pressure evenly across the rollers, ensuring consistent and uniform output. Adjustable Gap for Controlled Output: You can easily adjust the gap between the two rollers to meet specific requirements, allowing for precise control over the final product size. Durable Build Quality: Huashengming constructs its crushers with high-strength materials, ensuring long service life and reliable performance, even in demanding environments. Low Energy Consumption: Our efficient…
Huashengming double roll crushers feature wear resistance, durability, energy efficiency, and flexibility as their core advantages, serving applications ranging from small sand plants with an hourly output of 2 tons to large-scale mining projects processing up to 400 tons per hour. 1. Double Roll Crushers Product Type and Core Features Spring/Hydraulic Double-Roll Crusher (Flagship Model) Working Principle: Achieves medium and fine crushing by squeezing materials through two parallel rollers rotating in opposite directions. Output particle size is precisely controlled by adjusting the roller gap (adjustable from 1–12mm). Core Advantages: Exceptional Wear Resistance: Roller shells utilize high-chromium manganese steel (patented rare-metal alloy formulation) with a lifespan exceeding 2 years and compressive strength ≤260MPa. Energy Efficiency & High Productivity: Lower energy consumption per unit compared to hammer crushers. Hydraulic models feature one-touch start/stop and remote monitoring for high automation. Low Maintenance Costs: Compact structure with minimal wear parts. Dual spring/hydraulic overload protection minimizes downtime. Double-Tooth Roller Crusher (Special Material Processing) Applications: Specifically engineered for brittle materials (e.g., waste asphalt, construction debris, coal gangue). Tooth profiles (wolf teeth/wave teeth) enhance shearing force while reducing over-crushing. Environmental Features: Low-dust, low-noise design meets green production standards, particularly suitable for asphalt recycling and resource recovery projects….
